Single column unloader with suction cups. It is suitable for unloading in machining lines requiring machines with reduced dimensions.

BODY OF THE MACHINE

The machine is composed of a vertical column, a horizontal bracket fixed to the carriage, a carriage fixed to the bracket and a suction cup holder frame unit. The carriage slides on linear guides equipped with ball bearings and is driven by a gear motor controlled by a frequency variator.

SUCTION CUPS PANEL COLLECTION GROUP

It consists of a suction cups row containing 10 suction cups with bellows to facilitate the separation of the panel. Suction cup diameter of 95 mm. The suction cups are operated by a vacuum pump with a flow rate of 22 m3/h.

ELECTRICAL CABINET

The machine is equipped with a separate electrical cabinet, managed by a PLC operating logic.

PROTECTIONS FOR THE PREVENTION OF WORK ACCIDENTS

The machine is protected on all the action perimeter of the suction cups group by protective panels. The battery insertion area is protected by a grid with button opening.

DIMENSIONS OF THE WORKABLE PANELS :

Length: 320 to 2700 mm

Width : 250 to 700 mm

Thickness : 12 to 50 mm

Maximum weight : 50 kg

 

Pneumatic brake idler roller

 

LOAD TRANSFER IN SINGLE LONGITUDINAL ROW

Transfer of introduction with inclined rollers to the left, covered in PVC. The rollers are driven by small belts activated by a gear motor under the control of a speed variator. The transfer is also equipped with a left hand guide adjustable by handwheel.

Structure

The structure is made of welded steel, reinforced to ensure maximum stability and precision during the operating phases.

Work surface

The worktop is made up of a transfer in four independent sections.

The first section includes :

An input transfer with flat belts driven by an asynchronous motor controlled by a frequency converter

The second and third sections (drilling planes) each include:

A belt transfer with: flat belts driven by asynchronous motor controlled by frequency converter

A lateral reference guide, installed on the left side of the machine, with lateral stop function Pneumatic end stops for the positioning of right and left panels

A lateral presser guide to guide and clamp panels of different widths against the lateral reference stop.

The fourth section includes:

a belt transfer for the evacuation of the panels with :

flat belts driven by asynchronous motor controlled by frequency checker.

Machining center

The first center consists of a mobile carriage along the X axis on which two independent drilling heads are installed along the Y and Z axes.

Each drilling head is composed as follows:

In the X direction, 10 independent vertical chucks

In the direction of the Y axis, 9 independent vertical mandrels

The second center consists of a mobile carriage along the X axis on which two independent drilling heads are installed along the Y and Z axes.

Each drilling head is composed as follows:

In the X direction, 10 independent vertical chucks

In the Y direction, 9 independent vertical spindles.

Each operating head is suitable for the installation of an additional operating unit to be chosen as an option

Axis movements

Precision linear guides with circulating ball bearings and brushless motors for X,Y,Z axes.

Rectified helical rack coupled to two pinions to allow the recovery of the play along the X axis.

Hardened and ground ball screw (Y,Z axis).

Pneumatic balancing device (Z axis) of the drilling unit.

Numerical control

XNC model based on PC platform and Multitask Real-Time operating system

Automatic centralized lubrication system.
At each adjustable time interval by numerical control the lubricant is automatically sent to all linear guides and ball screws.

MOTORIZED ROLLER CONVEYOR WITH TRACKS

The conveyor consists of a structure made of aluminium profiles. On this structure are mounted the rollers, covered in PVC and motorized by means of a shaft that transmits the movement to the rollers via appropriate tracks. The motorization takes place through a gear motor under the control of a variable speed drive.

Automatic drilling and threading machine with numerical control and two machining centers

Structure
The two end beams are made of welded steel to ensure stability and precision during the machining operations, the transport system is made of aluminum profiles.

Work surface
The working plane is composed by a transport system with 4 sections

The first section consists of
A retractable entry transfer
Flat belts driven by an asynchronous motor with variable speed managed by frequency converter

The second and third sections are the machining areas and consist of
Calibrated roller transfer driven by an asynchronous motor with variable speed managed by frequency converter
Lateral reference guide positioned on the left side of the machine
Pneumatic retractable end stops for the positioning of the panels to be machined
Lateral pushers able to block against the reference guide panels of different widths
Vertical presses to ensure the position of the panels during the machining operations.

The fourth section consists of:

A retractable output transfer
Flat belts driven by an asynchronous motor with variable speed managed by frequency converter

Movement of the axes

High precision linear guides with circulating ball bearings, brushless motors for the Y and Z axes
Hardened and ground recirculating ball screws for the Y and Z axes

Thread rolling and gluing unit

Configured for feeding and gluing 8mm dowels, composed of :
Vibrating bowl
Anti-noise cover
Device for detecting lack of trunnions
High pressure pump for glue feeding
Electronic control devices and specific software

Automatic centralized lubrication system.
Lubricant is automatically sent to all linear guides and ball screws at each programmable time interval by digital control.

Single column unloader with suction cups. It is suitable for unloading in machining lines requiring machines with reduced dimensions.

BODY OF THE MACHINE

The machine is composed of a vertical column, a horizontal bracket fixed to the carriage, a carriage fixed to the bracket and a suction cup holder frame group. The carriage slides on linear guides equipped with ball bearings and is driven by a gear motor controlled by a frequency variator.

SUCTION CUPS PANEL COLLECTION GROUP

It consists of a suction cups row containing 10 suction cups with bellows to facilitate the separation of the panel. Suction cup diameter of 95 mm. The suction cups are operated by a vacuum pump with a flow rate of 22 m3/h.

ELECTRICAL CABINET

The machine is equipped with a separate electrical cabinet, managed by a PLC operating logic.

PROTECTIONS FOR THE PREVENTION OF WORK ACCIDENTS

The machine is protected on all the action perimeter of the suction cups group by protective panels. The battery insertion area is protected by a grid with button opening.